FAQ
Frequently Asked Questions
Get answers to your most common questions about custom plastic extrusion. Learn about our process, materials, capabilities, and more.
1. What is Plastic Extrusion?
Plastic extrusion is a manufacturing process where heated plastic material is forced through a die to create a continuous shape. This process is highly efficient and can produce a wide variety of shapes and lengths.
2. What Materials Can Be Used for Plastic Extrusion?
Plastic extrusion can be used with a variety of thermoplastic materials, including ABS, PVC, polypropylene, polystyrene, acrylic, polycarbonate, TPE, TPV, ASA alloys, and more.
3. What is a Durometer?
A durometer is a tool used to measure the hardness of a material. Common scales include Shore A (for flexible materials) and Shore D (for rigid compounds).
4. What is Dual Durometer or Co-Extrusion?
Dual durometer or co-extrusion involves combining two or more materials with different properties into a single extrusion. This technique is often used to create parts with specific characteristics, such as a rigid part with flexible fingers.
5. What are the Advantages of Plastic Extrusion Molding?
Plastic extrusion offers several advantages, including high production efficiency, versatility in shape and length, high material utilization, cost-effectiveness, and the ability to process a wide range of materials.
6. How is Quality Controlled in Plastic Extrusion?
Quality control in plastic extrusion involves strict adherence to guidelines, detailed recording, regular monitoring, and equipment audits.
7. In Which Industries is Plastic Extrusion Used?
Plastic extrusion is widely used in industries such as electronics, furniture, office furniture, store displays, POP displays, industrial, and more.
8. What is the Cost of Molds for Plastic Extrusion?
Mold costs vary based on factors like part complexity and raw materials. While specific costs can’t be given, estimates can be made, and tooling costs may start below $1,000.
9. What is the Minimum Production Volume for Plastic Extrusion?
The minimum production volume depends on specific requirements and equipment capabilities. Plastic extrusion can accommodate various production scales, from small to large batches.
10. How is Color Selection Done in Plastic Extrusion?
Color selection in plastic extrusion is achieved by adding color concentrates. This allows for a wide range of colors, from metallic to fluorescent, to meet various aesthetic and functional needs.
Have Questions About Plastic Extrusions?
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